RTL ENGINEERS
Startup + Commissioning
Detailed Process Engineering Projects from Start to Finish
A startup and commissioning project for process engineers is the final, critical phase in bringing a facility or system from construction to full operational readiness. It’s where theory meets reality—and every piece of the engineered process is tested, validated, and fine-tuned to ensure it performs as designed.
Startup and commissioning is where the process engineering team proves the system works—not just on paper, but in practice. It demands technical precision, real-time problem-solving, cross-disciplinary coordination, and a relentless focus on safety and performance. It’s the make-or-break phase that turns designs into real-world production, which is why you need to put your trust in experts like RTL Engineers.
Our Process:
🔹 1. Site Acceptance Test
Objective: Ensure the installed systems meet the technical and functional requirements defined during design and FAT (Factory Acceptance Test).
Activities Include:
Functional testing of integrated systems (control panels, automation, alarms)
Verification that all hardware and software installations are correct
Confirming that systems comply with regulatory and operational requirements
Client sign-off and documentation of acceptance
🔹 3. Troubleshooting
Objective: Identify and resolve any operational issues that emerge during startup.
Examples:
Process instabilities (e.g., foaming, pressure drops)
Equipment issues (e.g., pump cavitation, leaks, fouling)
Instrumentation errors or calibration mismatches
Software or control logic bugs
🔹 2. Operator Training
Objective: Ensure the installed systems meet the technical and functional requirements defined during design and FAT (Factory Acceptance Test).
Activities Include:
Hands-on training during commissioning and early startup
Detailed review of standard operating procedures (SOPs)
Emergency response and safety protocol training
Guidance on equipment, instrumentation, and control systems
🔹 4. Process Optimization
Objective: Fine-tune the system to maximize performance and efficiency.
Activities May Include:
Adjusting process parameters (flow rates, temperatures, cycle times)
Improving energy usage or raw material efficiency
Enhancing product purity or yield
Debottlenecking specific unit operations
Integrating data analytics and advanced control strategies